News News-Blog

ACSYS has developed the Klippon® Automated RailLaser in co-operation with the Weidmüller company.

New digitalization and automation approaches play a decisive role in the manufacture of electrical control cabinets, resulting in production processes being implemented faster, more precisely and more economically than before. This is critical in times of full order books and an increasing shortage of skilled labour.

In combination with Weidmüller’s Configurator (WMC) software, the Klippon® Automated RailLaser enables fully automatic marking of pre-assembled terminal strips. The use of terminals with pre-attached markers eliminates the need to separate, assign and mount individual markers. This allows time savings of up to 90% in marking processes. The laser marking of the terminal strips meets the highest demands on marking quality.

The “Weidmüller Configurator” (WMC) is responsible for the consistency in the process; it generates the digital twin of the terminal strip. The individual marking levels are generated from this data and sent directly to the Klippon® Automated RailLaser. The user only has to insert the equipped mounting rail into the system and then press the “Start button”. A data matrix code on the back of the mounting rail ensures that the correct program is called up. The Klippon® Automated RailLaser first checks the inserted mounting rail and then performs a comparison of the digital and real model. This is followed by direct marking of the terminal blocks that have previously been fitted with markers. The color of the markers used is irrelevant: in addition to white and yellow, numerous other colored markers can also be laser marked fully automatically. This option makes it easy to meet the industry-specific color requirements or the individual color schemes of customers. Special markers are not required because all Weidmüller plastic markers are suitable for fully automatic marking.

More information about the system at Weidmüller.

ACSYS supplied the know-how and the complete construction of the automatic laser system.

Test setup at ACSYS (image rights Weidmüller).

More power.
More precision.
More laser.
ACSYS laser systems – Designed for the future!

METAV, the leading exhibition for metalworking technologies in Germany’s biggest conurbation, will be taking place for the 21st time from 10 to 13 March 2020 at its traditional location in Düsseldorf. 

ACSYS at the METAV in Düsseldorf – Hall A4 – Stand E54!

From March 10 – 13, 2020 the brand new PIRANHAμ Weld and the PIRANHA Roboshift from ACSYS will be presented to the world public. Be there!

Registration Metav 2020:

The PIRANHA μ Weld, highest precision and flexibility for filigree welding processes.

New standard system for high precision laser welding of a wide range of materials. Innovative combination of fixed beam welding and – remote welding Can be extended to a laser cutting system – remote cutting and cutting by fixed optics and highly dynamic linear axes. The new PIRANHA μ Weld from ACSYS!

Laser welding.
Unparalleled speed and precision welding.

The PIRANHA μ Weld from ACSYS offers a unique combination of two fundamentally different welding processes. In remote laser welding, the laser beam is moved by a highly dynamic galvo scanner. In combination with the latest fiber laser generation, very high contour speeds can be achieved. Complicated contours and high accuracy are no problem for remote laser beam welding.

The PIRANHA μ Weld from ACSYS offers a unique combination of two fundamentally different welding processes remote laser welding with a highly dynamic galvo scanner for highest contour speeds and high accuracy fixed beam welding via an exact path interpolation with x-/y interpolation.

With high dynamic linear, proven μ components in combination with solid granite the PIRANHA Weld offers maximum precision and repeat accuracy.

The new PIRANHA Roboshift – flexible and dynamic picking, processing and depositing.

The all new PIRANHA Roboshift – Flexible and dynamic pick up, processing and storing. These are the core topics of this automated laser processing system. At the heart of the laser is a compact 6-axis robot with the approximate length and reach of a human arm. This enables highly flexible process automation in many industrial sectors. Whether laser marking, laser engraving, 3D laser engraving or a combination – the PIRANHA Roboshift offers universal automation and impresses with its  high throughput and short cycle times. An ideal all-rounder for a wide variety of laser processing applications.

Flexible robot handling – compact design for series production.

Movement, dynamics and flexibility are immediately noticeable. With its compact design, its dynamic handling properties and its perfect networking, the new PIRANHA Roboshift conquers completely new possibilities in laser material processing – thus it is up to all challenges.

Discover intelligent innovations that simplify your daily work and noticeably relieve you of stress.

Both laser systems fulfill ACSYS’s promise to always go a step further and do what can technically be done in an inimitable manner.

Hall A4 – Stand E54!

Opening hours

Tuesday to Friday: 9:00 – 17:00 h

Add the appointment directly to your calendar:
ACSYS at the METAV in Düsseldorf 2020

Do you need more information or do you have questions
for the journey or for overnight accommodations?

Call us or write to us.

Phone: +49 7154 808 75 0
Fax: +49 7154 808 75 19
E-Mail: event@acsys.de

Your ACSYS Team.

Development of a system for the automated laser-based repair of structured mould inserts.

Textured injection moulding tools have become indispensable in plastics processing. Damage to a texture is followed by downtimes, expensive repairs and even total tool failure. The aim of the BMBF-funded „Toolrep“ project was to map the entire repair chain in a single system. Texture errors are automatically detected and selected, filled by means of additive laser application and restored by means of special repair algorithms and laser engraving.

Link to wt Werkstattstechnik online – a contribution of the issue 11/12-2019

Dynamic joining.

NORTEC is 2020’s first manufacturing trade fair and the only event in northern Germany where production experts gather. From 21 to 24 January 2020, decision-makers from all over Germany will descend on NORTEC in the heart of Hamburg for the 17th time.

World premiere at the Nortec in Hamburg – Hall A4 – Booth 100!

From 21 – 24 January 2020, the brand new PIRANHA® μ Weld from ACSYS will be presented to the world public. Be there!

Registration Nortec 2020:

The PIRANHA μ Weld from ACSYS offers a unique combination of two fundamentally different welding processes. In remote laser welding, the laser beam is moved by a highly dynamic galvo scanner. In combination with the latest fiber laser generation, very high contour speeds can be achieved. Complicated contours and high accuracy are no problem for remote laser beam welding.

Countless processing possibilities!
Designed for the future.

The PIRANHA μ Weld also offers welding via an exact path interpolation with an axis movement and a fixed laser beam. The highly dynamic axes of the PIRANHA μ Weld, the proven μ components in combination with granite and high-strength steels from ACSYS offer maximum precision and repeat accuracy.

The PIRANHA μ Weld is prepared for a fast changeover for various cutting tasks.

Laser welding.
It comes and stays together what belongs together.

ACSYS will also present the PIRANHA Roboshift to the trade audience.

The all new PIRANHA Roboshift – Flexible and dynamic pick up, processing and storing. These are the core topics of this automated laser processing system. At the heart of the laser is a compact 6-axis robot with the approximate length and reach of a human arm. This enables highly flexible process automation in many industrial sectors. Whether laser marking, laser engraving, 3D laser engraving or a combination – the PIRANHA Roboshift offers universal automation and impresses with its  high throughput and short cycle times. An ideal all-rounder for a wide variety of laser processing applications.

Both laser systems fulfill ACSYS’s promise to always go a step further and do what can technically be done in an inimitable manner.

Hall A4, Booth 100!

Opening hours

Tuesday – Thursday		9 a.m. – 5 p.m.
Friday		9 a.m. – 3 p.m.

Add the appointment directly to your calendar:

ACSYS at the Nortec in Hamburg 2020

Do you need more information, have questions for Transportation Travel and overnight accommodations?

Call us, or write us.

Phone: +49 7154 808 75 0
Fax: +49 7154 808 75 19
E-Mail: event@acsys.de

Your ACSYS Team.

Since July 2019, the Kornwestheim company ACSYS Lasertechnik GmbH has been an official educational partner of the Ernst-Sigle-Gymnasium, Kornwestheim (ESG). The aim of such cooperation between schools and industry is to provide students with an early insight into the practical fields of application of the learning content dealt with.

On the part of ESG, the partnership is managed by the Department of Physics. The ESG contact teachers coordinate the joint projects with ACSYS and mediate contacts between ESG students and our partner company.

As a globally active high-tech company, ACSYS is particularly interested in promoting MINT subjects at ESG, but also offers expertise in the commercial field, e.g. as part of the BOGY internship. Some central points of the cooperation areExkursionen zu ACSYS im Rahmen des MINT-Profilfaches NwT

• Excursions to ACSYS as part of the MINT profile subject NwT
• Possibility of creating a so-called GFS+ , a technical paper with the possibility of crediting in the MINT-EC certificate, which the Ernst-Sigle-Gymnasium awards as a MINT-EC network school, supervised on site at ACSYS.
• Practical insights into applied laser technology within the scope of the physics course at the course level (vol. 11/12)
• Financial support of the Department of Physics by ACSYS

Thanks to a generous donation of €2000.00 from our educational partner, the physics student council was recently able to purchase a new wave tank for the physics collection, among other things.