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ORCA

ORCA®
STRONG AND POWERFUL

The ACSYS power system provides maximum flexibility in terms of size and weight for an extremely wide range of workkpieces. The hydraulic lift table option and flexible working area make it possible to load large heavy workpieces and mark and/or engrave them wherever necessary. Palletised workpieces can be processed automatically. With 3 NC controlled linear axes, the ORCA® offers a machining surface of at least
1120 x 820 mm², thus providing maximum flexibility even for fully automatic operation. Powerful high-tech laser sources with high-speed galvo heads offer all the power needed for time-optimised laser machining.

THE PERFECT TOOL FOR:

  • Laser marking and engraving, on surface
    or circumference
  • Fillings for large surfaces
  • Deep engraving
  • Textures
  • 3D engraving
  • intelligent segmentation
    on surface or circumference with no discernable blending
  • Scaling
  • Welding and cutting
    applications
  • 3D Laser micro-engraving
  • Embossing stamps
  • Pressure rollers
  • Printing plates
  • Sinking electrodes
  • Precision omponents
  • Heavy workpieces up
    to 1000 kg
  • Palletised workpieces
  • Tools and tool holders
  • Cavities



















Download PDF Download ORCA product brochure as PDF
Flashanimation Interactive view of ORCA product brochure

 

AC-LASER SOFTWARE PACKAGE

Programming
Fully graphical surface extensive functions

  • Windows True Type Fonts
  • File import for STL, STEP, DXF, PLT, JPEG, BMPetc.
  • Database connection to Excel, ORACLE etc.
  • Interfaces to Ethernet, Profibus, Canopen etc.
  • Customer-specific script programmng
  • Logos,text, barcodes, data matrix etc.

 

3D functionality
Powerful CAD/CAM module for 3D laser engraving.
Optical Z-axis for high-precision 3D engraving on
free form surfaces

LAS – Live Adjust System®
Camera-supported set-up system ensures minimum
set-up times with single or dual camera solution.

OPR – Optical Part Recognition
Fully automatic part recognition and machining
of unpalletised, loose workpieces.

 

ORCA

 

Precision

ODC – Online Depth Control
Controlled material removal with micron accuracy
for precise removal control and digitization of
free-form surfaces.

Precision packages
For greatest precision and repeatability. High-dynamics
linear motors, glass scales, self-calibrating
Galvo heads and high-resolution camera systems.


Parts handling

Rotary tables
Rotary tables for semi-automatic production -
also in combination with dividing heads.

Multi-axis kinematics
Precise moving column solutions and cross tables with up to 7 NC-controlled axes for partial or fully automatic operation.

Precision dividing heads
Rotary and swivelling axes for inside and outside marking of rings, cylindrical or conical workpieces.

 
Machine
ORCA
Housing:
Laser protection class 1
Dimensions (W x H x D):
2300 x 2350 x 2600 mm³
Weight approx.:
1800 kg
Max. workpiece weight:
600 kg
Working area (W x H x D):
1200 x 1300 x 820 mm³ (door admission 1100 mm)
Door opening:
470 mm programmable + 600 mm lift table
Traverses:
1050 x 750 mm2
Specified values vary depending on configuration!
Working area:

Max. working height for
field size

Traverse + Field size
70 x 70 mm2 (f100):
1200 mm
110 x 110 mm2 (f160):
1130 mm
170 x 170 mm2 (f254):
975 mm
230 x 230 mm2 (f330):
(other field sizes
available on request)
880 mm
Laser
Space Space Space Space
Laser type:
CO2-Laser
(sealed off)
Nd: YAG-LASER
(diode-pumped, disc)
Yb: Fiber laser
Nd: YAG-LASER
(lamp-pumped)
Cooling:
Air / Water
Air
Air
Water
CW-Output:
10 - 400 Watt
8/16 Watt
10 - 500 Watt
65 - 110 Watt
Pulse repetition frequency:
0 - 20 kHz
5 - 50 kHz
20 - 500 kHz
1 - 50 kHz
Electr. connection:
230V/50Hz/16A
230V/50Hz/16A
230V/50Hz/16A
400V/50Hz/32A
Power input approx.:
0,7 - 8 kW
1 kW
0,5 - 1 kW
4 - 5 kW
Max. perm. ambient temp.:
Space
40/50 °C
35/50 °C
35/50 °C
40/50 °C


SERVICE

Laser sources feature long service life. Easy accessibility reduces maintenance and service expense to a minimum. Shortest response times around the clock and a qualified online support service with the very latest diagnostic systems ensure system availability. Our Spare and Wear Parts Centre also maintains a wide assortment available directly from the warehouse.



Open version of laser system ORCA from ACSYS
Closed version of laser system ORCA from ACSYS